Char broil warranty registration

Char broil warranty registration DEFAULT

What is the Warranty On My Grill?

One of the perks of owning a Weber grill is our best-in-class warranty program. We make our grills with quality in mind, and our intention is for the parts on our grills to last at least as long as the warranty covering them, but there will be times when someone needs to take advantage of the warranty on their grill.

So how does one find out what the warranty is on their grill?

  • All current generation Spirit II, Genesis II, Genesis II LX, and Summit Gas series models purchased after 10/1/17 feature full 10 year warranties on all components, excluding normal wear and tear.
  • For all other models, the warranty coverage may vary by part, check your owner’s guide for the specific coverage. If you no longer have your owner’s guide, you can always look it up here. For instance, certain parts, like a lid, may carry a 10 year warranty. Other parts, like igniters may carry a 2 year warranty.

A few other important things to consider:

  • It’s a good idea to register your grill as soon as you buy it and bring it home. Having a grill registered in our system makes the warranty claim process go as smoothly as possible, and also ensures that we’re getting the right parts for your specific model.
  • Parts replaced under warranty do not start the warranty coverage period over. An example would be if you bought your grill today and in a year you needed new burner tubes for some reason. Most models have a 10 year warranty on the burner tubes and we would be happy to send you out a new replacement set, but the set that we send will be covered for another 9 years, rather than starting over at 10 years.
  • If you purchase a replacement part through a dealer it carries a 2 year warranty.
  • Most Weber accessories carry a two year warranty.
  • Warranty coverage is tied to the date of purchase, not the date the grill was made. The warranty coverage is also not dependent on when you register your grill, but it’s best to register when you first purchase it.
  • Warranties do not continue covering a grill just because you never took advantage of them. For instance, let’s say you have a grill that is 12 years old and you never replaced the burners, but now need to. The warranty on the burners will have expired and no longer covers their replacement.
  • Keeping the receipt or proof of purchase for your Weber grill and accessories is a good idea in case you ever need to take advantage of the warranty.
  • Warranties are not transferable. They apply to the original purchaser of the grill only. So if your relative, friend or neighbor decides to give you their old grill it will not have any warranty coverage.
  • Weber grills require periodic maintenance if they are going to last. If a grill is not properly maintained it may disqualify it from being covered by the warranty. Always make sure to refer to your owner’s manual for proper maintenance procedures.
  • Grills owned by resorts, condo associations and multi-family dwellings don’t carry warranties. Please check out our blog on the topic for details. 

If you ever think you have a problem that might be covered by warranty the best thing to do is to reach out to Weber Customer Service right away for help. We’re ready and waiting every day to help you get your grill up and running and in tip-top shape!

Sours: https://www.weber.com/US/en/blog/burning-questions/what-is-the-warranty-on-my-grill/weber-29929.html

ROTISSERIE • PRODUCT GUIDE - Char-Broil Grills

ROTISSERIEPRODUCTGUIDE

5995166

To insure your satisfaction and for follow-up service, register your Rotisserie online at www.grillregistration.com

5995166 80016771 05-07-08


Call Grill Service Center for Help and Parts

If you need assistance with your product or warranty parts call

1-800-241-7548. Hours of Service Center Operation are

8:00 A.M. To 6:00 P.M. EST Monday - Friday.

To order non-warranty replacement parts or accessories

please visit us on the web at www.charbroil.com or call

1-800-241-7548 and one of our friendly and knowledgeable

agents will be glad to assist you.

IMPORTANT: Fill out the product record information below.

Model Number

Serial Number

Date Purchased

Installation Safety Precautions

All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70. Keep any electrical

cords and/or fuel supply hoses away from any hot surfaces.

This Rotisserie is safety certified for use in the United States

only. Do not modify for use in any other location. Modification

will result in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

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5995166

CAUTION

For residential use only. Do not use for commercial

DANGER

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

Safety Symbols (Continued)

WARNING

WARNING: Indicates an potentially hazardous situation

which, if not avoided, could result in death or serious

injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or

unsafe practice which, if not avoided, may result in minor

or moderate injury.

TABLE OF CONTENTS

For Your Safety......................................2

Grill Service Center...................................2

Product Record Information............................2

Installation Safety Precautions..........................2

Safety Symbols......................................2

Food Safety ........................................3

Parts List...........................................3

Parts Diagram.......................................3

Assembly ..........................................4

Warranty...........................................6

Registration Card....................................7

To insure your satisfaction

and for follow-up service,

register your grill

online at:

www.grillregistration.com


Food Safety

Food safety is a very important part of enjoying the outdoor

cooking experience. To keep food safe from harmful bacteria,

follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water

before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to-eat

foods to avoid cross contamination. Use a clean platter and

utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Use a

thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.

For more information call: USDA Meat and Poultry Hotline at

1-800-535-4555 In Washington, DC (202) 720-3333, 10:00 am-

4:00 pm EST.

Rotisserie Cooking

When using a rotisserie on your grill, you should remove

the SwingAway. This will provide adequate clearance for

large foods.

PARTS DIAGRAM – Model No. 5995166

E

B

How To Tell If Meat Is Grilled Thoroughly

Meat and poultry cooked on a grill often browns very fast on the

outside. Use a meat thermometer to be sure food has reached

a safe internal temperature, and cut into food to check for

visual signs of doneness.

Whole poultry should reach 180° F; breasts, 170° F. Juices

should run clear and flesh should not be pink.

Hamburgers made of any ground meat or poultry should reach

160° F, and be brown in the middle with no pink juices. Beef,

veal and lamb steaks, roasts and chops can be cooked to 145°

F. All cuts of pork should reach 160° F.

NEVER partially grill meat or poultry and finish cooking later.

Cook food completely to destroy harmful bacteria.

When reheating takeout foods or fully cooked meats like hot

dogs, grill to 165° F, or until steaming hot.

PARTS LIST – Model No. 5995166

Key Qty Description Part #

A 1 Rotisserie Motor...........................................80001331

B 1 Rotisserie Bracket set..................................80016773

C 1 Rotisserie Spit .............................................80016182

D 2 Fork, F/Rotisserie.......................... ............... 80001330

E 1 Collar, F/Fork.... ............................................ 80001329

1 Instruction Manual for Rotisserie, English....80016771

1 Instruction Manual for Rotisserie, Spanish...80016774

D

C

A

5995166 3


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Rotisserie Brackets Assembly

Attach the rotisserie motor side bracket to the right side of the grill bottom using two #10-24x3/8 screws, 5mm lock washer,

and 5mm flat washer and from outside and two #10 hex nuts on the inside of the grill bottom show A. Attach the spit rod

bracket to the left side of the grill bottom in the same manner show B.

A

#10 Hex Nut

#10 Lock Washer

C

After Assembly

B

#10-24x3/8 Screw

Motor side Bracket

#10 Flat Washer

#10-24x3/8 Screw

#10 Flat Washer

Spit Rod Bracket

#10 Hex Nut

#10 Lock Washer


2

3

Rotisserie Rod Assembly

Assembly the two forks to spit rod (forks should be pointing toward each other). Insert thumbscrews into

collar and forks.

Rotisserie Assembly

Thumbscrews Thumbscrew

Collar

Fork

Spit rod Fork

On right side of grill, slide rotisserie motor onto motor bracket. Switch should be oriented at top of motor. Insert spit rod

fully into motor. On left side of grill, adjust position of collar to rest in bracket, then tighen collar thumbscrew.

Note: SwingAway must be removed when using rotisserie.

Left side of grill

Collar

After Assembly

Thumbscrew

Spit rod

Fork

Right side of grill

Rotisserie Motor

Spit rod

Right bracket

5995166 5


LIMITED WARRANTY

Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after

correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase.

The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and

examination.

1 Year LIMITED warranty on ALL parts against manufacturing and materials defects.

Does not cover cosmetic issues like surface corrosion, scratches and rust.

Does not cover chipping, scratching or surface damage to painted or stainless steel surfaces.

Upon consumer supplying proof of purchase as provided herein, Manufacturer will repair or replace the parts listed below which are proven

defective during the applicable warranty period. Parts required to complete such repair or replacement shall be free of charge to you except for

shipping costs. The original consumer-purchaser will be responsible for all shipping charges of parts replaced under the terms of this

limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not

transferable. Manufacturer requires reasonable proof of your date of purchase. Therefore, you should retain your sales slip or invoice and register

your new product immediately. Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase.

Register online at http://www.charbroil.com or complete and return via mail the Product Registration Card located on the last page of the Use & Care

manual included with this product and retain your sales receipt for proof of purchase.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions

or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the

discoloration of stainless steel surfaces.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

If an original replacement part is not available, a comparable replacement part will be sent. You will be responsible for all shipping charges of

parts replaced under the terms of this limited warranty.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Service calls to your home.

2. Repairs when your product is used for other than normal, single-family household or residential use.

3. Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, improper installation, installation not in accordance with

electrical or plumbing codes, or use of products not approved by the manufacturer.

4. Any food loss due to product failures.

5. Replacement parts or repair labor costs for units operated outside the United States or Canada.

6. Pickup and delivery of your product.

7. Repairs to parts or systems resulting from unauthorized modifications made to the product.

8. The removal and/or reinstallation of your product.

9. Shipping cost, standard or expedited, for warranty and replacement parts.

DISCLAIMER OF IMPLIED WARRANTIES; LIMITATION OF REMEDIES

Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for

any consequential or incidental damages arising from the breach of either this limited warranty or any applicable warranty, or for failure or damage

resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than

Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper

installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE

SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH

IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED

WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE

DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise

remedies in addition to or inconsistent with those stated above.

Manufacturer’s maximum liability, in any event, shall not exceed the documented purchase price of the product paid by the original consumer.

This warranty only applies to units purchased from an authorized retailer and or re-seller.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or

exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which vary

from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this

product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumerpurchaser

prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment

selling this product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should write to:

Char-Broil Consumer Relations

P. O. Box 1240

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked

on the outside of the package and the package is shipped freight/postage pre-paid to the address above.

6 5995166


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2

3

4

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9

Please register your product online at:

www.grillregistration.com

(If you register online, you do not need to send in this registration card.)

PLEASE FILL OUT THIS CARD AND RETURN IT WITHIN 10 DAYS OF PURCHASE. FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE. FOR WARRANTY

SERVICE PROOF OF PURCHASE WILL BE REQUIRED. PLEASE KEEP YOUR SALES RECEIPT. THIS WARRANTY IS NON-TRANSFERABLE.

LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. SI NO LA DEVUELVE, PUEDE VERSE AFECTADA SU COBERTURA DE GARANTIA.

PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA. CONSERVE LA FACTURA. ESTA GARANTIA ES INTRANSFERIBLE.

VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L’ACHAT. LA COUVERTURE DE VOTRE GARANTIE POURRAIT EN ETRE

AFFECTEE SI VOUS NE LE FAITES PAS. POUR OBTENIR LE SERVICE SOUS GARANTIE, UNE PREUVE D’ACHAT DOIT ETRE PRESENTEE. VEUILLEZ CONSERVER

VOTRE FACTURE. LA PRESENTE GARANTIE N’EST PAS TRANSFERABLE.

First Name/Nombre/Prénom Initial/Inicial/Initiale Last Name/Apellido/Nom de famille

Address (number and street)/Dirección (número y calle)/Adresse (numéro et rue)

City/Ciudad/Ville State/Estado/Province Zip Code/Código zip/Code postal

E-mail Address/Dirección de correo electrónico/Adresse électronique

If you voluntarily provide us with your email address, you give us permission to use your email address to send you offers that may interest you.

Si nos informa voluntariamente su dirección de correo electrónico, nos da permiso para usarlo a fin de enviarle ofertas que pueden interesarle.

Si vous choisissez de nous fournir votre adresse électronique, vous nous donnez la permission de l’utiliser pour vous faire part d’offres spéciales susceptibles

de vous intéresser.

(Example: your name @ your host.com) (Ejemplo: su [email protected] host.com) (Exemple : votre [email protected] hôte.com)

Phone Number/Número telefónico/Numéro de téléphone

IMPORTANT!/¡IMPORTANTE!/IMPORTANT!

Write Serial Number and Model Number in spaces below.

Escriba en los espacios de abajo el número de serie y el número

de modelo.

Inscrivez le numéro de série et le numéro de modèle dans les

espaces ci-dessous.

Your Gender/Sexo/Sexe : 1. Male/Masculino/Masculin 2. Female/Femenino/Féminin

Which product are your registering?

¿Qué producto está registrando?

Quel produit enregistrez-vous?

1. Gas Grill/Parrilla a gas/Gril au gaz

2. Electric Grill/Parrilla eléctrica/Gril électrique

3. Smoker/Ahumador/Fumoir

4. Charcoal Grill/Parrilla a carbón/Barbecue au charbon

5. Charcoal Smoker/Ahumador a carbón/Fumoir au charbon

6. Outdoor Fireplace/Chimenea para exteriores/Foyer extérieur

7. Cooker/Fryer / Cocina/freidora / Cuiseur/Friteuse

8. Other/Otro/Autre

Mail to: / Envíelo a:

Consumer Warranty Service

P. O. Box 1240

Columbus, GA 31902-1240

Thank you for completing this questionnaire. Your answers will help us and other companies reach you with offers that may interest you. If you prefer not to

receive these offers, please check here .

Gracias por completar este cuestionario. Sus respuestas nos ayudarán, a nosotros y a otras compañías, a llegar a usted con ofertas que puedan resultarle

de interés. Si prefiere no recibir estas ofertas, por favor marque aquí .

Merci d’avoir bien voulu remplir ce questionnaire. Vos réponses nous aideront et aideront d’autres compagnies à vous communiquer des offres spéciales

susceptibles de vous intéresser. Si vous préférez ne pas recevoir d’informations concernant ces offres spéciales, veuillez cocher ici .

6

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Date of Purchase/Fecha de compra/Date de l’achat

Store Name/Nombre de la tienda/Nom du magasin

Purchase Price/Precio de compra/Prix d’achat

$ .00

O O

Apt Number/N de apart./N d’appt.

5995166 7


STOP

Should you encounter a problem with our product

CALL US FIRST

Do not return this product to the store.

WE CAN HELP

GRILL SERVICE CENTER

1-800-241-7548

HOURS 8AM-6PM EST Mon-Fri

Please ensure your warranty registration is complete.

Grilling Safety Checklist

Read and understand owners manual.

Never overfill LP cylinder. Overfilled cylinders may cause freeze-up of

regulator.

Check tubes for spider webs. Ensure valves are correctly installed in

burner tubes.

Always ensure control knobs are in OFF position and regulator is

attached to tank BEFORE opening tank valve to avoid low flames.

Perform leak test regularly.

Thank You for Your Purchase!

Char-Broil, LLC Columbus, GA 31902 Printed in China

2007

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Magazine: ROTISSERIE • PRODUCT GUIDE - Char-Broil Grills

Sours: https://www.yumpu.com/en/document/view/10889180/rotisserie-o-product-guide-char-broil-grills
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Char Broil 463611012 User Manual GAS GRILL Manuals And Guides 1110019L

This warrantyonly appliesto units purchasedfromanauthorizedretailer.ManuPacturerwarrantstotheoriginalconsumer-purchaseronly that this

productshallbe fieefrom defectsinworkmanshipand materialsaftercorrectassemblyand undernormaland reasonablehomeuse fortheperiods

indicatedbelowbeginningonthe date of purchase*.The manuPacturerreservestherighttorequirethatdefectiveparts be returned,postageand or

freightpre-paidbythe consumerforreviewand examination.

SCOPEOF COVERAGEPERIODOF COVERAGETYPEOF FAILURECOVERAGE

All Parts lyearfromdateof prochase*PERFORATION, MANUFACTURING,

AND MATERIALDEFECTSONLY

*Note:A datedsalesrecieptWILLberequiredforwalTantyservice.

The original consumer-purchaserwillberesponsiblefor allshippingchargesfor partsreplacedunder the termsof this limitedwarranty.

Thislimitedwarrantyis applicableintheUnitedStatesandCanadaonly;is onlyavailableto theoriginalownerof theproductandis nottransferable.

Manufacturerrequiresproof of your date of purchase.Therefore,you should retainyour sales slip or invoice.Registeringyourproductis nota

substituteforproofof purchaseandthe manuPacturerisnotresponsiblefororrequiredtoretainproofof purchaserecords.

ThislimitedwanantyappliestothefunctionalityoftheproductONLYand doesnotcovercosmeticissuessuch as scratches,dents,corrosionsor

discoloringbyheat,abrasiveand chemicalcleanersor any toolsusedinthe assemblyor installationof the appliance,surt:ace rust,or the

discolorationofstainlesssteel surt:aces.RUSTisnotconsideredamanufacturingor materialsdefect.

Thislimitedwarrantywillnotreimburseyonforthecostof anyinconvenience,food,personal injuryor property damage.

ITEMSMANUFACTURERWILLNOTPAY FOR:

1. Shippingcost,standardorexpedited,forwarrantyandreplacementparts

2.Servicecallsto yourhome.

3.Repairswhen your productisused forother than normal,single-familyhouseholdorresidentialuse.

4.Damage, failures, oroperatingdifficultiesresultingfromaccident, alteration,careless handling,misuse, abuse,fire,flood,

actsofGod,improperinstallationor maintenance,installationnotinaccordancewithelectricalor plmnbingcodes,oruse

of productsnotapprovedbythemanufacturer.

5.Anyfoodlossdue to productfailuresoroperatingdifficulties.

6.Replacementpartsor repairlaborcostsforunitsoperatedoutsidetheUnitedStatesorCanada.

7.Pickupanddeliveryof yourproduct.

8.Repairsto partsorsystemsresultingfromunauthorizedmodificationsmadeto theproduct.

9.Theremovaland/orreinstallationof your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATIONOF REMEDIES

Repairor replacementof defectivepartsisyourexclusiveremedyunderthe termsofthislimitedwarranty.In the eventofpartsavailabilityissues,

the manufacturerreservesthe righttosubstitutelikeor similarpartsthatare equallyfunctional.

Manufacturerwillnotbe responsibleforany consequentialor incidentaldamagesarisingfiomthe breachof eitherthis limited wanantyor any

applicableimpliedwarranty;or forfailureor damageresultingfromactsofGod,impropercareandmaintenance,greasefire, accident,alteration,

replacementof partsby anyoneotherthanManufacturer,misuse,transportation,commercialuse, abuse,hostileenvironments(inclementweather,

acts of nature,animaltampering),improperinstallationor installationnotinaccordancewithlocal codesorprintedmanufacturerinstructions.

THISLIMITED WARRANTY ISTHESOLEEXPRESSWARRANTY GIVENBYTHEMANUI:ACTURER.NOPRODUCT PERFORMANCE

SPECIFICATIONOR DESCRIPTIONWHEREVERAPPEARINGISWARRANTEDBYMANUFACTUREREXCEPTTOTHEEXTENTSET

[:ORTHIN THISLIMITED WARRANTY.ANYIMPLIED WARRANTYPROTECTIONARISING UNDERTHELAWS OF ANYS'IWFE,

INCLUDINGIMPLIEDWARRANTYOFMERCHANTABILITYOR FITNESS FORA PAt_FICULARPURPOSEORUSE,IS HEREBY

LIMITED INDURATION TOTHEDURATION OFTHISLIMITED WARRANTY.

Neither dealersnor the retail establishmentselling this producthas anyauthorityto makeanyadditionalwarrantiesorto promiseremedies

in addition toor inconsistentwiththose statedabove.Manufacturer'smaximumliability,in anyevent,shallnotexceedthepurchasepriceofthe

productpaidby theoriginalconsumer.

NOTE:Somestatesdo notallowan exclusionor limitationofincidentalor consequentialdamages,sosomeof the abovelimitationsor exclusions

maynot applyto you.This limitedwarrantygivesyouspecificlegal rightsas setfoth herein.Youmayalsohave otherrights whichvary fromstate

tostate.In thestate of Californiaonly;ifrefinishingor replacementof the productisnotcommerciallypracticable,the retailersellingthisproductor

theManufacturerwillrefund the purchaseprice paid forthe product,lessthe amountdirectlyattributabletousebytheoriginalconsumer-purchaser

priortodiscoveryofthe nonconformity.Inaddition,inthe stateofCaliforniaonly;youmay takethe producttothe retailestablishmentsellingthis

productin orderto obtainperformanceunderthislimitedwananty.

If you wishto obtain performance of any obligation underthis limitedwarranty,you should

write to:

Consumer Relations

P. O. Box1240

Columbus,GA 31902-1240

Consumerreturns willnotbeacceptedunless avalidReturnAuthorizationisfirstacquired.Authorizedreturns areclearlymarkedontheoutsideof

the packagewithan RA numberandthe packageisshippedfreight/postagepre-paid.Consumerreturnsthatdonotmeetthesestandardswillbe

refused.

Sours: https://usermanual.wiki/Char-Broil/463611012.3087759143/html

CHAR-BROIL 463724512 (01) PDF MANUAL


Post questions, comments, reviews or errors in the comment box below.

All files are original, not repacked or modified in any way by us

CLICK HERE TO DOWNLOAD CHAR-BROIL 463724512 (01) PDF MANUAL


PDF Content Summary: PRODUCT GUIDE MODEL 463724512 COMBINATION GAS/CHARCOAL GRILL IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased © 2012 Char-Broil, LLC Columbus, GA 31902 Printed in China For support and to register your grill, please visit us at charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548. Assembly instructions © 2012 01/24/12 • 42804825 TABLE OF CONTENTS Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DANGER Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 If you smell gas: Preparing to use your Charcoal Grill . . . . . . . . . . . . . . . . . . . . . 4 Grilling Guide - Gas Grill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1. Shut off gas to the appliance. 2. Extinguish any open flame. Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3. Open lid. Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4. If odor continues, keep away from the Parts List/ Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19 appliance and immediately call your gas supplier or your fire department. Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-29 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-32 Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER: Keep this manual for future reference. WARNING: Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage. CAUTION: Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary. Page 2 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.WARNING This instruction manual contains important information necessary for the proper assembly and safe use of the appliance. Follow all warnings and instructions when using the appliance. CAUTION For residential use only. Do not use for commercial WARNING cooking. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury. DANGER DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING CARBON MONOXIDE HAZARD Burning charcoal inside can kill you. It gives off carbon monoxide, which has no odor. NEVER burn charcoal inside homes, vehicles, or tents. CAUTION WARNING CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart and lead compounds, known to the State of components. California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product. Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready, a conversion kit must be purchased for use with natural gas. • Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable. • All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces. • This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard. WARNING Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer. or side shelf, NOTE: DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces. Over tightening may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust. WARNING  Most surfaces on this unit are hot when in use. Use extreme caution. Keep others away from unit. Always wear protective clothing to prevent injury.  Keep children and pets away.  Do not move this unit during operation.  Never substitute gasoline, kerosene or alcohol for charcoal starter. In some states, the use of charcoal starter is prohibited by law. In this case, paraffin-based starter cubes can be substituted for charcoal starter. Never use charcoal starter fluid with an electric starter.Page 3 CHARCOAL GRILL - PREPARATION Page 4 PREPARING TO USE THE CHARCOAL SIDE OF YOUR GRILL Before cooking with your grill, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods. ŸBrush all interior surfaces including grills and grates with vegetable cooking oil. ŸBuild a small fire on the charcoal pan, being sure not to lay coals against the walls. Ÿ Close lid, position butterfly dampers at approximately one quarter turn open. This burn should be sustained for at least two hours. Begin increasing the temperature by opening the butterfly dampers halfway and adding more charcoal. Your grill is now ready for use. Rust can appear on the inside of your grill. Maintaining a light coat of vegetable oil on the interior surfaces will aid in the protection of your grill. Exterior surfaces of the grill may need occasional touch up. We recommend the use of commercially available black high temperature spray paint. NEVER PAINT THE INTERIOR OF THE GRILL! Please see information regarding Uncoated Cast Iron Grates and Cooking Tools below. First Time Use: Before using a cast iron grate or other cast iron cooking tool, wash it thoroughly with a mild dishwashing liquid to remove the protective wax coating applied for shipping. Rinse with hot water and dry completely with a soft cloth or paper towel. NEVER ALLOW TO DRAIN DRY OR WASH IN A DISHWASHER. Now season the grates to prevent rust and sticking. Seasoning: A solid vegetable shortening is recommended for the initial seasoning. Spread a thin coating of solid vegetable shortening over the entire surface, including all corners, with a paper towel. Do not use salted fats such as butter or margarine. Preheat grill for 15 minutes; carefully place grates in the grill. Allow the grill to heat grates for 1 to 1 1⁄2 hours. Allow the fire to burn out on its own, and leave cooking grates in grill until they are cool. Your cast iron cooking grates are now ready to use. To Prevent Rusting: Re-season your grates frequently, particularly when new. If rust occurs, it is an indication that the grates have not been seasoned enough or the seasoning has been burned off. Clean with a heavy brush like Char-Broil’s Brush Hawg. Reapply vegetable shortening and heat as indicated above to re-season the grates. Maintenance: Do not do a burn-off after you grill, but rather leave the cooking residues on the grates to keep a protective coating on the cast iron. Do a burn-off just before you grill. The more you use your cast iron grates, the easier the maintenance will be. Store in a dry place. If you store your grates for an extended period of time, grease very lightly with vegetable shortening, then wipe dry with a paper towel. GRILLING Charcoal is recommended, however, wood or a combination of both may be used as the fuel source for grilling with the fuel source placed and ignited on the charcoal pan. Do not build too large of a fire. We recommend starting a fire with no more than 2 pounds of charcoal (approximately 30 briquettes) and adding more as needed during cooking. After allowing the fire to burn down, place the cooking grate on the unit. Failure to read and follow instructions for lighting charcoal may result in serious personal injury and/or property damage. GRILL MAINTENANCE Frequency of clean up is determined by how often the grill is used. Make sure coals are completely extinguished before cleaning inside of the unit. Thoroughly rinse with water and allow to air dry before using again. Wipe out the interior of the unit with a cloth or paper towels. When finished cooking, and the unit has adequately cooled, clean out all remaining ashes. Ashes collect moisture, which can lead to premature rusting and decay. Periodically coating the interior surfaces with vegetable oil will aid in the protection of your unit. Also, occasional touch up of the exterior paint will be required. Black, high-temperature spray paint is recommended. NEVER PAINT THE INTERIOR OF THE UNIT. Cooking Surface: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. CHARCOAL GRILL - COOKING TIPS Building Your Fire 1.) Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal pan. We recommend using 2 pounds (approximately 30 briquettes) to start your fire, adding more as needed. 2.) If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes. If using a chimney starter, electric starter, or other type of fire starter, light your fire according to the manufacturer's instructions. 3.) After allowing the lighter fluid to properly soak in, light the pile of briquettes in several locations to ensure an even burn. Always light the fire with the grill lid open. Leave lid open until briquettes are fully lit. Failure to do this could trap fumes from charcoal lighter fluid in grill and may result in a flash fire when lid is opened. 4.) Never add charcoal lighter fluid to hot or warm coals as flashbacks may occur causing injury. 5.) You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow (approximately 12 – 15 minutes). 6.) Depending on your cooking method, either leave the briquettes in a pile or spread evenly across the charcoal grate using a long-handled poker. *Always use caution when handling hot coals to prevent injury. Know When Your Fire is Ready Successful charcoal grilling depends on a good fire. The general rule for knowing when your coals are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray. If you have less than that, the coals are not ready, and if all of them are glowing red hot, the fire is probably too hot. Here are a few steps you can take to adjust the temperature of your fire: - If it is too hot, spread the coals out a bit more, which makes the fire less intense. - Raise or lower the adjustable charcoal grate. - Partially close the vents in the grill, which reduces the amount of oxygen that feeds the fire. - Use the indirect grilling method, with coals to either side of a drip pan and the food over the pan rather than directly over the coals. - In the event of a severe flare-up, spray the flames with water from a squirt bottle. Be careful, spraying with water tends to blow ashes around and make a mess. - Add briquettes 2 or 3 at a time to increase the burn time. Allow 10 minutes for coals to ash over before adding more. TO HOT COALS Page 5 THE HEAT OF THE COALS seconds you can hold the palm of your hand 4 inches above the coals temperature range (Fo) visual cues HOT COALS 2 400 to 450 barely covered with gray ash; deep red glow MODERATELY HOT 3 375 to 450 thin coating of gray ash; deep red glow MODERATELY HOT COALS 4 325 to 375 significant coating of gray ash; red glow MODERATELY COOL COALS 5 300 to 325 thick coating of gray ash; dull red glow Direct and Indirect Grilling Direct Grilling - For most grilling, the ignited coals are spread in a single layer under the food. This is called direct grilling and is appropriate for relatively quick-cooking items such as hamburgers, steaks and most seafood. The single layer of coals emits even, steady heat, whether the grill lid is open or closed, and represents the way most people grill. For more control, pile some of the coals on one side of the grill where they will emit intense heat. You can move the food around on the grill, setting it over the very hot coals when you want to sear it or when a thick piece needs to cook a little more quickly. You can also use the adjustable charcoal grate and dampers to control the temperature in your grill. Indirect Grilling - For items that take longer to cook, you will want to use indirect grilling. This method is for long, slow cooking in a covered grill. For indirect cooking, the coals are piled two or three coals deep on one side of the grill, or divided and piled on two sides. This leaves an empty space next to the coals or between them. Food cooked over indirect heat is often started over direct heat and then moved to the cooler (empty) part of the grill for even, slow cooking. To make the heat as even as possible, construct two piles of coals. It is common to place a metal drip pan in the empty space beside or between the coals, which is filled with water, wine, beer, broth, or a combination. Place the food directly over the drip pan. This injects a little extra moisture into the cooking environment and also catches dripping juices, which makes clean-up a little easier and reduces the possibility of flare-ups. (Remember to keep a spray bottle filled with water on hand to extinguish any flare-ups.) Once you get used to the indirect method, you may prefer to use it for more grilling tasks. Although it may take a little longer, it is an excellent cooking method and a sure way to prevent the food from burning and to promote even cooking. Grilling with Wood Chips/Wood Chunks For a more robust smoke flavor while using charcoal briquettes or lump charcoal, try adding wood chips or several wood chunks to the fire. Wood chunks are available in a variety of natural flavors, and can be used alone or in addition to charcoal. As a general rule, any hardwood that bears a fruit or nut is suitable for cooking. However, different woods have very different tastes. Experiment with different woods to determine your personal favorite, and always use well-seasoned wood. Green or fresh-cut wood can turn food black, and tastes bitter. Our Recommendations: Chicken - Alder, Apple, Hickory, Mesquite, Sassafras, Grapevines Beef - Hickory, Mesquite, Oak, Grapevines Pork - Fruitwoods, Hickory, Oak, Sassafras Lamb - Fruitwoods, Mesquite Veal - Fruitwoods, Grapevines Seafood - Alder, Mesquite, Sassafras, Grapevines Vegetables – Mesquite Page 6 USDA Recommended Internal Cooking Temperatures Ground Meat Beef, Pork, Veal, Lamb......................................160°F Turkey, Chicken.................................................165°F Fresh Beef, Veal, Lamb Medium Rare.......................................................145°F (let stand 3 minutes before cutting) Medium................................................................160°F Well Done............................................................170°F Poultry Chicken & Turkey, whole.....................................165°F Poultry Parts.......................................................165°F Duck & Goose....................................................165°F Fresh Pork Medium Rare......................................................145 °F (let stand 3 minutes before cutting) Medium..............................................................160°F Well Done..........................................................170°F First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing. Lava Rock / Briquettes This gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning process, and reduce flare-ups. The addition of after market lava rocks, charcoal, or briquettes of any type will cause poor combustion and increase the likelihood of a grease fire, and is not recommended. Using briquettes, lava rock, or charcoal in this grill will void your warranty. For extra smoke flavor, we recommend using a smoker box with wood chips. GRILLING GUIDE - GAS GRILL – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Note: Since 1995, all regulators (the part that attaches to the gas tank to regulate the flow of gas) have included a safety feature that restricts gas flow in the event of a gas leak. You can inadvertently activate this safety feature without having a gas leak. This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve. If the gas regulator safety feature activates, the grill will only reach temperatures between 250°F and 300°F even with all burners on the high setting. If your grill is not getting hotter than 250°F to 300°F these steps should be taken first to reset the gas regulator safety device: 1. Open the grill lid. 2. Turn off all knobs on the control panel in front. 3. Turn off the tank knob. 4. Disconnect the regulator from the LP tank. 5. Wait 30 seconds. 6. Reconnect the regulator to the LP tank. 7. Slowly open the LP tank knob all the way. Do not put excessive force on the valve at the full open position to avoid damaging the valve. 8. Turn on the appropriate control knob and light the grill per the instructions on the control panel. An illustration of this process is included in this Product Guide. See Troubleshooting section for additional information. Pre-Heating Your Grill Just like your home oven, your grill should be pre-heated to provide optimum performance. Pre-heat the grill on high for 10- 15 minutes – longer if weather conditions require. Please refer to the lighting instructions inside the Product Guide if you have questions about how to light your grill. A match-light chain and hole is provided for your convenience. Regulator Coupling Nut Page 7 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area. Direct Cooking Direct cooking involves grilling your meat directly over high heat. It is perfect for searing steaks, chops, and other smaller pieces of meat and vegetables that quickly make their way to the table. Indirect Cooking Indirect cooking utilizes select burners to circulate heat throughout the grill, without direct contact between the meat and the flame. The meat is placed over the burner that is 'off'. This method is generally used to slow cook large cuts of meat and poultry. A pan can be placed underneath the meat to catch grease and food drippings, and helps minimize clean-up. Page 8 GRILLING GUIDE – Grilling 101 Rotisserie Cooking Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed. Rotisserie cooking is best done in front of a special rotisserie burner, or utilizing an indirect cooking burner arrangement. A pan can be placed underneath the meat to catch grease and food drippings, and helps minimize clean-up. Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat. Separate: Separate raw meats from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures. Chill: Refrigerate prepared foods and leftovers promptly. GRILLING GUIDE – Tips & Tricks Wood Chips For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking. adding to a smoke box or pan. Place smoke box or pan on top of Grilling can be affected by many external conditions. In cold the cooking grate above the flame. Turn grill on high until the weather, you will need more heat to reach an ideal cooking wood starts to smoke. Reduce heat to desired temperature for temperature, and grilling may take longer. The meat's internal cooking, and place food on cooking grate as desired. Close lid to temperature and thickness can also affect cooking times. Cold retain more smoke. Hardwood varieties that work particularly and thicker meats will take longer to cook. well with grilled foods include Alder, Apple, Cherry, Grapevines, Hickory, Mesquite, Oak, Rosemary and Sassafras. Internal Meat Temperatures Meat cooked on a grill often browns very fast on the outside. Therefore, use a meat thermometer to ensure it has reached safe internal temperatures. Skewers Metal skewers should be flat, with long handles. Round skewers allow food to roll when turned, so it may not cook as evenly. Use metal skewers when cooking meat kabobs. Wooden skewers should be soaked in water for an hour before use, and are best used for quick cooking foods such as vegetables and fruits. Please refer to the USDA for complete, up-to-date information. Our internal temperature chart is based on USDA standards for meat doneness. Check it out at Sauces Sauces containing sugars and fats can cause flare-ups, and your food may burn. In general, apply these sauces during the final 10 minutes of cooking. Keep in mind, use of excessive sauces or glazes will also require extra cleaning afterwards. Marinades and Rubs To enhance the flavor of grilled foods, a liquid marinade or dry rub can be used prior to cooking. Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling. Dry rubs can be applied directly to the meat immediately before grilling. Utensils Use tongs or a spatula to handle the food instead of a fork, and don't turn the food too often. Piercing the food with a fork will release juices that you want in the meat, and may cause flare-ups. isitdoneyet.gov USDA Recommended Safe Minimum Internal Temperatures Beef, Veal, Lamb, Steak, Roasts, & Whole Pork 145° F (with a 3 minute rest time) Fish 145° F Beef, Veal, Lamb, and Pork - Ground 160° F Egg Dishes 160° F Turkey, Chicken & Duck Whole, Pieces & Ground 165° F Page 9 GRILLING GUIDE – Cleaning Your Grill Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking We've all heard the saying, 'an ounce of prevention is worth a surfaces while grill is hot. pound of cure.’ This is great advice when it comes to keeping your grill clean. Storing Your Grill • Clean cooking grates. Routine Care • Store grill in dry location. Periodic cleaning of this grill is necessary, • When LP cylinder is connected to grill, store outdoors in a well as grill fires can occur when grease and ventilated space and out of reach of children. food debris collect in the bottom of the grill. • Cover grill if stored outdoors. Choose from a variety of grill After each use, remove any remaining covers offered by manufacturer. food particles from the cooking grate and • Store grill indoors ONLY if LP cylinder is turned off, inside of the grill using a grill brush. Do disconnected, and removed from grill. Never store LP cylinder this after the grill has cooled down, yet is indoors. still warm. It is much easier to clean food • When removing grill from storage, follow the 'Cleaning the particles while warmth is still present, than Burner Assembly' instructions in the Use and Care section of after the food particles have completely the Product Guide. cooled and hardened. This grill is not designed to be 'burned off' by closing the lid and turning the burners on High for an extended time. The excessive heat generated can cause leftover grease to catch fire, and can cause permanent damage to your grill. General Cleaning Plastic parts: Wash with warm soapy water and wipe dry. Do not use abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result. Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or glass cleaner. Use non-abrasive scouring powder for stubborn stains. Painted surfaces: Wash with mild detergent or non-abrasive cleaner and warm water. Wipe dry with a soft non-abrasive cloth. Critters Spiders like to make their homes in the venturi tubes of grills. Stainless steel surfaces: Stainless steel can rust under certain These must be inspected and cleaned regularly to ensure there conditions. This can be caused by environmental conditions are no blockages. Refer to the Use and Care portion of this such as chlorine or salt water, or improper Product Guide for complete information. cleaning tools such as wire or steel wool. It can also discolor due to heat, chemicals, or grease build-up. To maintain your grill's high quality appearance, wash with mild detergent and warm water, or use a stainless steel grill cleaner. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics. Page 10 USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department. LP Cylinder Removal, Transport and Storage •Turn OFF all control knobs and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Loosen cylinder screw beneath bottom shelf, then lift LP cylinder up and out of cart. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage. •A disconnected LP cylinder in storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP cylinder inside a vehicle which may become overheated by the sun. •Do not store an LP cylinder in an area where children play. LP Cylinder Valve Safety Cap Retainer Strap OPD Hand Wheel LP (Liquefied Petroleum Gas) •LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled. •LP gas is highly flammable and may ignite unexpectedly when mixed with air. LP Cylinder Filling •Use only licensed and experienced dealers. •LP dealer must purge new cylinder before filling. •Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature. •A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance. •Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice. •To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers. LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for marking. •LP cylinder valve must have: •Type 1 outlet compatible with regulator or grill. •Safety relief valve. •UL listed Overfill Protection Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve. •LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage. LP cylinder in upright position for vapor withdrawal Page 11 LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. •Always keep new and exchanged LP cylinders in upright position during use, transit or storage. •Leak test new and exchanged LP cylinders BEFORE connecting to grill. •Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. LP For Cylinder your safety Leak Test •Leak test must be repeated each time LP cylinder is exchanged or refilled. •Do not smoke during leak test. •Do not use an open flame to check for gas leaks. •Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks. •Use a clean paintbrush and a 50/50 mild soap and water solution. • Do not use household cleaning agents. Damage to gas train components can result. Page 12 Brush soapy solution onto areas indicated by arrows in figure below. WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2.Turn all control knobs to the OFF position. 3.Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop. 4.Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve. O ffC ol ckw is e Safety Relief Valve Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve. Nipple has to be centered into the LP cylinder valve. OPD Hand Wheel Type 1 outlet with thread on outside Strap and Cap 5.Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection. Straight Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! DANGER • Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death. fittings on your grill. NOTE: Sideburner shelf fascia not shown for clarity. NOTE: Your grill may NOT be WARNING equipped with a sideburner. • Outdoor gas appliance is not intended to be installed in or on a boat. • Outdoor gas appliance is not intended to be installed in or on an RV. 5.If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts. • Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home. 6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise. • Do not use grill until leak-tested. • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department! Page 13 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Safety WARNING Tips • Before tightness. opening LP cylinder valve, check the coupling nut for For Safe Use of Your Grill and to Avoid Serious Injury: When cylinder grill valve. is not in use, turn off all control knobs and LP Never move grill while in operation or still hot. • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. Use burns long-handled and splatters. barbecue utensils and oven mitts to avoid Maximum load for sideburner and side shelf is 10 lbs. • Do not block holes in sides or back of grill. • Check burner flames regularly. The each completely grease use. Do cooled. tray not must remove be inserted grease tray into until grill grill and has emptied after • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. If onto Determine hose you valve, and notice regulator the hose grease cause, or before regulator, or correct other continuing. hot it, turn then material off clean gas Perform dripping supply and a inspect leak at from once. test. grill valve, Keep and clear ventilation of debris. openings in cylinder enclosure (grill cart) free • Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc. Do enclosure underside not store that of objects either would the or block control materials the panel flow inside of or combustion the the firebox grill cart air bowl. to the The operation. regulator This may will make not affect a humming safety or or use whistling of grill. noise during If you have a grill problem see the "Troubleshooting Section". If immediately. should the regulator not be This used frosts, indicates on turn any off product. a problem grill and Return LP with cylinder the to supplier! cylinder valve and it CAUTION • Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. • Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off. • Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the • Apartment Dwellers: product. Check with management to learn the requirements Ignitor Lighting and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies. Do not lean over grill while lighting. 1.2.3.• NEVER attempt to light burner with lid closed. A 4.buildup of non-ignited gas inside a closed grill is 5. hazardous. • Never operate grill with LP cylinder out of correct position specified in assembly instructions. • Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position. •••••••• Do not cover grates with aluminum foil or any other material. This will block burner ventilation and create a potentially dangerous condition resulting in •property damage and/or personal injury. ••• • Turn OFF gas burner control valves. Turn ON gas at LP cylinder. Open lid during lighting. To ignite, push and turn ignition burner knob to HI. P. ush and hold ELECTRONIC IGNITION button until the burner lights. 6. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. 7. To ignite remaining burners, turn knob to the HI position starting with the burners closest to IGNITION BURNERS first. If ignitor does not work, follow match lighting instructions. Page 14 Lighting instructions are continued on the next page Burner Ignitor Lighting (continued) 8. For grills equipped with ELECTRONIC IGNITION at each burner: Repeat steps 4 through 6 to light each burner. 9. Once each burner has ignited, turn knobs to desired setting. Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in WARNING the Troubleshooting Section. HITurn controls and gas source or tank OFF when not LOW in use. CAUTION Turning Grill Off • Turn all knobs to the OFFposition. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the Match-Lighting • Do not lean over grill while lighting. 1. Open lid. Turn ON gas at LP cylinder. 3. Push in and turn far right or far left burner knob to the HI 4. Light burner adjacent lights and burners stays in lit. sequence by pushing knobs in and turning to the HI position. gas at LP cylinder. Ignitor Check • Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time between each collector box or burner and electrode. See "Troubleshooting" if no click or spark. burner and could accidently ignite with risk of injury. Valve Check • Important: Make sure gas is off at LP cylinder before checking valves. Knobs lock in OFF position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly 2. Place match into match holder (hanging from side panel of grill). Light match; then light burner by placing match through the match light hole on right or left side of grill. before using grill. Turn knobs to LOW position then turn back to OFF position. Valves should turn smoothly. Hose Check • Before each use, check to see if hoses are cut or worn. position, depending on match light hole selected. Be sure Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer. General Grill Cleaning • Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces. • Plastic parts: Wash with warm soapy water and wipe dry. s Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result. Sideburner Ignitor Lighting • Do not lean over grill while lighting. • Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder 1. Open sideburner lid. Turn ON gas at LP cylinder. for stubborn stains. 2. Turn sideburner knob to the HI position, push and hold ELECTRONIC IGNITION button. 3. If sideburner does NOT light within 5 seconds, turn knob to OFF, wait 5 minutes, then repeat lighting procedure. Sideburner Match Lighting • Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth. • Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning 1. Open sideburner lid. Turn ON pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics. 2. Place lit match near burner. 3. Turn sideburner knob to the HI Be position. sure burner lights and • Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. Page 15 stays lit. CAUTION SPIDER ALERT! If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI In some areas of the country, spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury. To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period. Storing Your Grill • Clean cooking grates. • Store in dry location. • When LP cylinder is connected to grill, store outdoors in a well- ventilated space and out of reach of children. • Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturers. • Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors. • When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill. Electrode Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas OFF at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. Page 16 SPIDER AND WEBS INSIDE BURNER TUBE BURNER burner-to-valve Correct engagement 3. Remove carryover tubes and burners. 4.5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times. (B) Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each burner tube several times. (C) Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole. 6. Wire brush entire outer surface of burner to remove food residue and dirt. 7. Clean any blocked ports with a stiff wire such as an open paper clip. 8. Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner. VERY IMPORTANT: Burner tubes must reengage valve openings. See illustrations at right. 9. Attach electrode to burner. 10. Carefully replace burners. 11. Attach burners to brackets on firebox. 12. Reposition carryover tubes and attach to burners. Replace flame tamers and cooking grates. Firebox Carryover tube Firebox burner bracket Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. Remove screws Firebox Carryover tubeFirebox burner bracket Electrode Pry off electrode with a flat blade screwdriver LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination. SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE All Parts 90 days from date of purchase* PERFORATION, MANUFACTURING, AND MATERIAL DEFECTS ONLY *Note: A dated sales reciept WILL be required for warranty service. The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty. This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable. Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records. This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect. This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage. ITEMS MANUFACTURER WILL NOT PAY FOR: 1. Shipping cost, standard or expedited, for warranty and replacement parts 2. Service calls to your home. 4. 3. Damage, Repairs when failures, your or product operating is used difficulties for other resulting than normal, from single-family accident, alteration, household careless or residential handling, use. misuse, abuse, fire, flood, acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer. 5. Any food loss due to product failures or operating difficulties. 6. Replacement parts or repair labor costs for units operated outside the United States or Canada. 7. Pickup and delivery of your product. 8. Repairs to parts or systems resulting from unauthorized modifications made to the product. 9. The removal and/or reinstallation of your product. DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer reserves the right to substitute like or similar parts that are equally functional. Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions. THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY. Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer. NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty. If you wish to obtain performance of any obligation under this limited warranty, you should write to: Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be refused. 1 HARDWARE PACK ... 1 INSTRUCTION MANUAL, ENGLISH ... 1 INSTRUCTION MANUAL, FRENCH Exploded View B J LLL C D G A EOO GGJJ VW U XIII RR FFF P MEE O MM CC DD FF HH LL H SS F R MMM H KKK I E DC G JJJ II F N NN PP MMM QQ L Q K BB S Z KK T AA Y HHHYY VV DDD TT CCC AAAVV GGG ZZ WWUU UU BBB XX EEE Page 19 1 Caster Bracket Assembly to Legs A Attach (1) caster bracket assembly to left leg with (2) 1/4-20x1/2" screws and (2) 1/4 -20x2-1/2" screws . B Attach ( 1) caster bracket assembly to right leg with (2) 1/4-20x1/2" screws and (2 ) 1/4-20x2-1/2"screws. C Tighten securely. Caster Bracket Assembly Machine 1/4-20x1/2” Qty. screw 4 Machine 1/4-20x2-1/2” Qty. screw 4 Page 20 Left Leg Right Leg ASSEMBLY STEPS 2 Bottom Shelf to Legs A Attach bottom shelf to left and right leg assemblies with (4) 1/4-20 flange nuts and (4) 1/4 -20x2-1/2" screws . B Do not fully tighten until after Step 3. Left Leg Assembly 1/4-20 Flanged Qty. Hex 4 Nut Machine 1/4-20x2-1/2” Qty. screw 4 Right Leg Assembly Bottom Shelf Page 21 Page 22 3 #10x24x3/8” Machine Screw, Qty. 8 Rear Panel, Door Frame Bracket A Attach rear panel to back of cart with (4) #10-24x3/8" screws. B Attach door frame bracket to front of cart with (4) #10-24x3/8" screws. C Tighten all screws securely including screws for bottom shelf from Step 2. Rear Panel Door Frame Bracket Thumbscrew 54 Bottom Shelf Fascia A Attach bottom shelf fascia with (2) #10x3/8" self-tap screws, aligning door hinge hole with the door hinge holes on the legs. B Tighten securely. Self-tap #10x3/8” Qty. screw, 2 Bottom Shelf Fascia Tank Exclusion A Insert tank exclusion left end into the holes on the bottom shelf, then align the right end of the tank exclusion with the holes on the side panel until it slides into place. Left End Right End 6Door A Install left door by inserting the lower hinge pin into the lower left door hinge hole. Depress the upper door hinge, then align with the door frame bracket until the hinge pin locks into place. Repeat for the right side door. Left Door Right Door Page 23 NOTE: Grill Body ass’y will extend 1⁄2” beyond cart legs in rear. Page 24 7 Grill body assembly to cart A This step requires two people to lift and position the grill body onto the cart. Make sure the regulator hose remains outside the cart. B Align bolt holes and then attach with (6) 1/4-20x1/2" screws, (6) 1/4" lock washers, and (6) 1/4" flat washers. C Tighten securely. 1/4" Machine 1/4-20x1/2” qty. screw, 6 Lock Qty. washer 6 Grill Body Assembly 1/4" Lock Washers NOTE: Hose and Regulator NOT shown for clarity. 1/4" Flat Washers 1/4-20x1/2" Screw 1/4" Flat washer Qty. 6 98 Right Side Fascia & Side Handle A Attach right side fascia to side shelf with (3) #10 x 3/8” self-tap screws. B Remove screws and washers from side handle then install to side shelf as shown in the below figure. C Tighten securely. Self-tap #10x3/8” Qty. screw, 3 Right Side Shelf Assy A Attach right side shelf assy to the right side of firebox with (4) 1/4-20x1/2” screws. First install the screws halfway, then place side shelf over screws and slide down over screws. B Attach right side fascia to firebox with (1) #10x3/8" self-tap screw. C Tighten securely. Machine 1/4-20x1/2” Qty. screw 4 Self-tap #10x3/8” Qty. screw, 1 Page 25 Sideburner 10 A Attach sideburner Fascia fascia to sideburner shelf with (3) #10x3/8” self-tap screws. B Tighten securely. Self-tap #10x3/8” Qty. screw, 3 11Sideburner A Attach sideburner Shelf Assy shelf assy to the left side of the firebox with (4) #1/4-20x1/2” screws. First install the screws halfway then place the side shelf over screws and slide the shelf down over the screws. B Attach sideburner fascia to firebox with (1) #10x3/8” self-tap screw. C Tighten securely. Machine 1/4-20x1/2” Qty. screw 4 Self-tap #10x3/8” Qty. screw, 112Sideburner A Insert valve Valve nozzle Bezel into the burner tube and then position valve behind sideburner fascia. B Place bezel on fascia. C Align holes and insert (2) #8-32x3/8” screws through bezel, fascia and into valve. D Tighten securely. Page 26 Ignitor 13 Ignitor A Attach Wire, side Side burner Burner ignitor Clip, wire Side to electrode Burner as Grate, shown and (A). Control Knob B Install side burner clip to side burner tube and valve as shown (B) C Open side burner lid, then insert the side burner grate into place as shown (C) D Press control knob onto side burner valve stem as shown (D) Wire Side Burner Clip Side Burner Grate Control Knob 14Air Ventilation Dampers A Attach the crank by screwing the handle in clockwise into the grill front crank hole as shown below. B Attach (1) air ventilation damper to the Charcoal Grill lid with (1) 1/4-20 x1/2" screw, (1) 1/4-20 nut, and (1) 1/4" flat washer. C Attach (1) air ventilation damper to the Charcoal Firebox with (1) 1/4-20 x1/2" screw, (1) 1/4-20 nut, and (1) 1/4" flat washer. D Tighten just enough to allow the dampers to turn freely. 1/4-20 Qty. Nut 2 1/4-20x1/2” Machine screw, qty. 2 1/4" Flat washer Qty. 2 Page 27 Page 28 1615 Warming Rack Leg Burner Tents A Place burner tent onto the step in firebox over burners. Warming Rack, Cooking Grate, Crank A Install warning rack by inserting legs into the holes in the sides of the firebox. B Place cooking grates onto grate rests in the firebox. C Unscrew the ignitor cap and place battery into the holder with the poisive (+) end facing outward. Replace the ignitor cap. Cooking Grate Battery Gas Grill Grease tray, Charcoal Grill Ash Pan A Slide grease tray into the track beneath the GAS side firebox. B Slide charcoal pan into the track beneath the CHARCOAL side firebox. LP Tank A Insert Hose Hook into hole on the inside of left front leg. B Note the the LP tank is sold separately. Use tanks only equipped with an OPD (over-fill protection device). Fill and leak check LP tank before attaching to the grill and regulator. C Open left door of the cart and place LP tank into hole in bottom shelf with valve opening facing to side as shown. Finger tighten the thumbscrew to hold LP tank securely in place. See Use and Care section to correctly leak test and perform the burner flame check. 17 Charcoal Ash Pan Grease Tray CAUTION Failure to install grease tray or charcoal ash pan will cause hot grease to drip from the bottom of the grill with the risk of fire or property damage. 18CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. Tank Thumbscrew Page 29 EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Possible Cause Possible Cause Prevention/Solution Gas cracked/cut/burned hose. leaking from Gas cylinder. leaking from LP Gas cylinder leaking valve. from LP Gas LP regulator cylinder leaking connection. and between Fire control coming panel. through Grease continuous flames surface. above fire excessive or cooking Prevention/Solution Burner(s) using (See Troubleshooting Electronic ignitor. will not Ignition also) light Continued page. on next • Damaged hose. • Mechanical mishandling. failure due to rusting or • Failure mishandling of cylinder or mechanical valve from failure. • Improper tight, failure installation, of rubber connection seal. not • Fire to blockage. in burner tube section of burner due • Too much grease buildup in burner area. GAS • Trying ISSUES: to light wrong burner. • Burner not engaged with control valve. • Obstruction in burner. • No gas flow. • Vapor lock at coupling nut to LP cylinder. • Coupling fully connected. nut and LP cylinder valve not ELECTRICAL • Electrode crack.” cracked ISSUES: or broken; “sparks at • Electrode tip not in proper position. • Wire cooking and/or residue. electrode covered with • Wires are loose or disconnected. • Wires ignitor are and shorting electrode. (sparking) between • Dead battery. • Turn anything discontinue and corrections off gas but use at burned, LP are of cylinder product made. replace or until at valve/hose/regulator. source a plumber on natural has investigated gas If burned, systems. cause If • Replace LP cylinder. • Turn off LP cylinder valve. Return LP cylinder to gas supplier. • Turn visually and Connecting off LP inspect cylinder rubber Regulator valve. seal Remove to for the damage. LP regulator Cylinder. See from LP Cylinder cylinder Leak and Test • Turn allow burner and Cleaning off flames and control inspect to the knobs die Burner down. for and spider Assembly After LP nests cylinder fire is or pages. out rust. valve. and See Leave grill Natural is lid cold, open Hazard remove to • Turn allow excess surfaces. off flames grease control to from knobs die down. inside and After LP firebox cylinder cooling, area, valve. clean grease Leave food tray, particles lid and open other and to Troubleshooting • See instructions on control panel and in Use and Care section. • Make sure valves are positioned inside of burner tubes. • Ensure matter. burner See cleaning tubes are section not obstructed of Use and with Care. spider webs or other • Make refer to sure “Sudden LP cylinder drop in is gas not empty. flow.” If LP cylinder is not empty, • For a grill equipped with the AUTO-CLEANTM feature, make sure the AUTO-CLEANTM valve is set to “Grill” • Turn Reconnect off knobs and and retry. disconnect coupling nut from LP cylinder. • Turn additional tools. the coupling turn until nut solid approximately stop. Tighten one-half by hand to only three-quarters - do not use • Replace electrode(s). Main • Sideburner: • Tip burner. of Burners: electrode The distance should should be Tip burner. of electrode the distance should should be pointing be 1/8” toward to 1/4”. gas Adjust port pointing be 1/8” toward to 3/16”. gas Adjust port if opening opening if necessary. on necessary. on • Clean wire and/or electrode with rubbing alcohol and clean swab. • Reconnect wires or replace electrode/wire assembly. • Replace ignitor wire/electrode assembly. • Replace with a new alkaline battery. REV05 Page 30 Troubleshooting (continued) Problem Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder. One burner does not light from other burner(s). Possible Cause Prevention/Solution ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full • See Section III of Electronic Ignition System. strength. • See “GAS ISSUES:” on previous page. • Match will not reach. • Use long-stem match (fireplace match). • Improper method of match-lighting. • See “Match-Lighting” section of Use and Care. • Out of gas. • Check for gas in LP cylinder. • Excess flow valve tripped. • Turn off knobs, wait 30 seconds and light grill. If flames are still low, turn off knobs and LP cylinder valve. Disconnect regulator. Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 30 seconds and then light grill. • Vapor lock at coupling nut/LP cylinder • Turn off knobs and LP cylinder valve. Disconnect coupling nut from connection. cylinder. Reconnect and retry. • High or gusting winds. • Turn front of grill to face wind or increase flame height. • Low on LP gas. • Refill LP cylinder. • Excess flow valve tripped. • Refer to “Sudden drop in gas flow” above. • Grease buildup. • Clean burners and inside of grill/firebox. • Excessive fat in meat. • Trim fat from meat before grilling. • Excessive cooking temperature. • Adjust (lower) temperature accordingly. • Grease trapped by food buildup around • Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position burner system. and let fire burn out. After grill cools, remove and clean all parts. • Burner and/or burner tubes are blocked. • Turn knobs to OFF. Clean burner and/or burner tubes. See burner cleaning section of Use and Care. • Some dealers have older fill nozzles • The worn nozzles don’t have enough “bite” to engage the valve. Try with worn threads. a second LP dealer. • Grease buildup or food particles in • Clean carry-over tube(s) with wire brush. end(s) of carryover tube(s). AUTO-CLEANTM (If Equipped) Possible Cause Prevention/Solution Timer does not work ŸDead Battery ŸReplace batteries (Green light does not ŸBatteries installed incorrectly. ŸInstall batteries correctly. flash) ŸKnob Position did not start the Clean ŸPush Knob in to start the clean cycle. (Green LED should begin to Cycle flash) No LED’s will illuminate ŸDead Battery ŸReplace batteries Red LED next to battery ŸLow Battery Strength ŸPrepare to replace batteries (NOTE: Clean cycle will operate with symbol is illuminated a weak battery. Page 31 Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • Battery not installed properly. • Dead battery. • Button assembly not installed properly. • Faulty spark module. No sparks appear at any electrodes when Electronic Ignition Button • Output lead connections not connected. is pressed; noise can be heard from spark module. • Output lead connections not connected. • Arcing to grill away from burner(s). • Weak battery. • Electrodes are wet. • Electrodes cracked or broken “sparks at crack”. Page 32 Check Procedure • Check battery orientation. • Has battery been used previously? • Check to insure threads are properly engaged. Button should travel up and down without binding. • If no sparks are generated with new battery and good wire connections, module is faulty. • Are output connections on and tight? • Are output connections on and tight? • If possible, observe grill in dark location. Operate ignition system and look for arcing between output wires and grill frame. • All sparks present but weak or at slow rate. • Has moisture accumulated on electrode and/or in burner ports? • Inspect electrodes for cracks. Prevention/Solution • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Replace battery with new alkaline battery. • Unscrew button cap assembly and reinstall, making sure threads are aligned and engaged fully. • Replace spark module assembly. • Remove and reconnect all output connections at module and electrodes. • Remove and reconnect all output connections at module and electrodes. • If sparks are observed other than from burner(s), wire insulation may be damaged. Replace wires. • Replace battery with a new alkaline battery. • Use paper towel to remove moisture. • Replace cracked or broken electrodes. NOTES Page 33 NOTES Page 34 *Required | Necesario | Exigé ~ PLEASE PRINT ~ IMPRIMA POR FAVOR ~ S'IL VOUS PLAÎT IMPRIMER ~ *❶ First Name | Nombre | Prénom Initial | Inicial | Initiale Last Name | Apellido | Nom de Famillie Address (number & street) | Dirección (número y calle) | Adresse (numéro et rue) Apt Number | Node apart | Nod’appt. City | Cludad | Ville State | Estado | Province Zip Code | Código Zip | Code Postal *❷ E‐mail Address | Dirección de correo electrónico | Adresse électronique *❸ Phone Number | Número telefónico | Numéro de téléphone *❹ Model Number | Número de modelo | Numéro de modèle Serial Number | Número de serie| Numéro de série ❻ Date of Purchase | Fecha de compra | Date de l’achat ❼ Store Name | Nombre de la tienda | Nom du magasin ❽ Purchase Price | Precio de compra | Prix d’achat ❾ Your Gender | Sexo | Sexe: cMale | Masculino | Masculin cFemale | Femenino | Féminin ❿ Which product are you registering? ¿Qué producto está registrando? Quel produit enregistrez‐vous? 1. cGas Grill | Parrilla a gas | Gril au gaz 2. cElectric Grill | Parrilla eléctrica | Gril électrique 3. cSmoker | Ahumador | Fumoir 4. cCharcoal Grill | Parrilla a carbón | Barbecue au charbon 5. cCooker/Fryer | Cocina/freidora | Cuiseur/Friteuse 6. cOther | Otro | Autre REGTEMP REV06 STICKER ON PRODUCT PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED. THIS WARRANTY IS NON‐TRANSFERABLE. LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA. CONSERVE LA FACTURA. ESTA GARANTIA ES INTRANSFERIBLE. VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L’ACHAT. POUR OBTENIR LE SERVICE SOUS GARANTIE, UNE PREUVE D’ACHAT DOIT ETRE PRESENTEE. VEUILLEZ CONSERVER VOTRE FACTURE. LA PRESENTE GARANTIE N’EST PAS TRANSFERABLE. Thank you for completing this questionnaire. | Gracias por completer este cuestionario. | Merci d’avoir bien voulu remplir ce questionnaire. Mail to: / Enviar a: / Envoyer à : Char‐Broil Warranty Registration P.O. Box 1240 Columbus, GA 31902‐1240 We respect your privacy. | Respetamos su privacidad. | Nous respectons votre vie privée. =If you prefer not to receive special offers and promotions from Char‐Broil, please check here: =Marque aquí si no desea recibir ofertas y promociones especiales de Char‐Broil: =Si vous préférez ne pas recevoir d’informations concernant des offres spéciales et des promotions de Charbroil, veuillez cocher ici: $ Please register your product online at: Registre su producto en línea en: Veuillez enregistrer votre produit à l'adresse: charbroil.com/register (If you register online, you do not need to send in this registration card.) (Si registra en línea, no es necesario enviar esta tarjeta de registro.) (Si vous enregistrez votre produit en ligne, il n'est pas nécessaire d'envoyer la carte d'enregistrement.) * ❺Attach copy of your sales receipt here. Adjunte aqui la copia de su recibo de compra Veuillez attacher une copie de votre reçu ici. Thank you for recent purchase from Char-Broil! Register your product to receive a special offer charbroil.com/register Char-Bruil EVERYBODY GRILLS! Hicko Whal Chips Char-Broil Char-Broil malé a de nogal americano aureos d hickory Prire-Worthy Recipes to Put SIZZLE ON YOUR GRILL UKLAHOMA MILANO STEET SPEC SAN HERMAL UE loyal americano • Hickory Check out these great features on our website! • Char-Broil LIVE • Product information • Grilling accessories • Replacement parts • Reliable customer support • Delicious recipes • Grilling tips from expert chefs • Exciting events and promotions • Share your grilling secrets . Browse the on-linestore • And much more! la Gil Paint Char-Bri Passanal quality Sale Send temperature paint Polish Stainless Steel Cleaner Char-Bri Char-Broil FMTZ estart Cound DANGER: TIPENDIR Char-Broil charbroil.com For all your grilling needs!


FREE ENGLISH PDF

OPERATING INSTRUCTIONS

USER GUIDE - USER MANUAL

OWNER GUIDE - OWNER MANUAL

REFERENCE GUIDE - REFERENCE MANUAL

INSTRUCTION GUIDE - INSTRUCTION MANUAL

Sours: https://manual-hub.com/manuals/char-broil-463724512-01-pdf-manual/

Registration char broil warranty

If you are looking for charbroil customer service, simply check out our links below :

1. Contact Us | Char-Broil

https://support.charbroil.com/help/contact
Contact Us | Char-Broil
Contact Us. Required Fields. Type of Support. Select an option, Where's my order? Warranty claim, Request a product return, Request an order cancelation …

2. Char-Broil

https://support.charbroil.com/

Registering your grill will allow us to connect you with product notifications and help us to provide more efficient service in case you need help with your product.

3. Help | Char-Broil®

https://www.charbroil.com/help

We'll get back to you within 4 business days. Contact.

4. Return Policy | Char-Broil

https://www.charbroil.com/return-policy/

Call Customer Service at 1-866-239-6777 if you need additional assistance.

5. Gas Grill Support | Char-Broil®

https://www.charbroil.com/help/gas

Monday – Saturday 9:00 AM – 7:00 PM EST. Email. Send us an email. Send us an e-mail using our contact form. We'll get back to you within 4 business days.

6. Char Broil Customer Service Phone Number (866) 239-6777 …

https://char-broil.pissedconsumer.com/customer-service.html

Contact Char Broil customer service. You can call Char Broil at (800) 241-7548 toll free number, write an email, fill out a contact form on their website …

7. Char-Broil, Inc. Phone Number | Call Now & Shortcut to Rep

https://gethuman.com/phone-number/Char-Broil-Inc

Calling Char-Broil, Inc. customer service faster by GetHuman · Reasons customers like you called recently · Customer Number 866-239-6777 – by the Numbers.

8. Char-Broil Customer Service Complaints Department …

https://www.hissingkitty.com/complaints-department/char-broil

To reach Char-Broil assistance call 1-866-239-6777. You may also find support here and contact help here. To write to CEO, Christine M. Robins address you …

9. Char-Broil – Community | Facebook

https://www.facebook.com/charbroil/community/

We value you as a Char-Broil customer and want you to enjoy using your grill. … Worst customer service ever, closed my case cause they said I didn't reply to …

10. Contact Us – Char-Broil

https://www.charbroil.eu/contact-us/

Contact Information. *Fields marked with an asterisk are required. Type of Support *. Select an option, Warranty Claim, Technical question regarding my gas grill …

11. Char-Broil | Complaints | Better Business Bureau® Profile

https://www.bbb.org/us/ga/columbus/profile/bbq-supplies/char-broil-0743-107676/complaints

View customer complaints of Char-Broil, BBB helps resolve disputes with the services or products a business … Complaint Type: Problems with Product/Service.

12. Char-Broil | Better Business Bureau® Profile

https://www.bbb.org/us/ga/columbus/profile/bbq-supplies/char-broil-0743-107676

Char-Broil asked BBB to share the following message with customers during the COVID-19 Pandemic: … Read More. Contact Information.

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Categories C CsSours: https://cs-directory.com/charbroil-2/
5 Best Gas Grill Under 500 - Best Propane Grill Under $500

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