Wood gas generator kit

Wood gas generator kit DEFAULT

"Empowering independent and self sustaining living"

It is easy to find plans on the Internet for Wood Gasifiers but most of these are basically garage-based science projects. If you have lots of time and money and are looking for a new DIY hobby, this might be the suggested path for you.  There are also several companies that sell production level wood gas power systems, but often in excess of $20K (USD). If you are a looking for an affordable and proven production level system that you can reliably use in your home or off grid application to generate your own clean, reliable and FREE wood gas, we recommend Ben Peterson's design. Ben is an award-winning wood gas visionary and industry champion that has spend over 10 years in developing and perfecting his Wood Gasifier designs. He has based his designs on the Imbert downdraft gasifier design and has addressed all of the shortcomings of the original design to produce one of the best wood gasifiers available. Ben sells his design in a step-by-step book, with videos, CAD files, and automation tools for those who would choose to build DIY.

For those who want the immediate benefit of Ben's proven Wood Gasifier design, but do not have the time, skills, equipment or inclination to build it yourself, we offer our services to build one of these units for you on a cost-plus basis. We also offer several versions of a Wood Gas builder's kit for those DIY inclined. In addition to custom builds and DIY kits, we can provide training, installation, setup and operational services to get you up and running and generating your own free power as soon as possible. After all, that is the main goal here, isn't it, generating your own free power?

As part of our services, we will help you select the appropriate size of the Wood Gas generator needed for your application, and build it for you on a time and materials basis for little more than you could build it yourself.

Sours: http://www.offgridcom/complete-systems.html

GEK Gasifier Kits

HalfSkidSep

[NOTE: As of June , this unit is currently unavailable, while we re-engineer it to match the new design of the Power Pallet].

ALL Power Labs began in by selling small-scale gasifier kits for DIY enthusiasts and university researchers.  Our intent was to provide a LEGO kit of gasification to spark new work and new conversation in the relatively uneventful field of biomass thermal conversion.  Over the following years we were amazed at the interest these kits generated globally, and the acceleration of collaborative research and knowledge exchange that followed.We ultimately found that a gasifier based power generation system&#;one that actually delivers on its value proposition&#;requires an integration of components and high level automation that a raw DIY kit cannot provide. Thus for years we have said no to the continuing requests for these kits, and instead directed people to our full power generation systems.This did not stop the requests, nor the desire/belief of many people that they can build out the system themselves. So after years of resistance, we&#;ve figured out a new scenario for offering a more basic gasifier kit based on our dramatically improved v5 gasifier, but still with a level of integration and automation that keeps it meaningful for actual use.

In May we introduced the new form of the GEK Gasifier Kit  (warning: it might look somewhat familiar):

GEK Gasifier Datasheet

The new GEK Gasifier kit is a complete gas making system: from fuel feed through filter, with all controlled by our full automation and mixing system from the Power Pallet.  Or considered from the other direction, the new GEK Gasifier kit is the complete Power Pallet minus the engine, genhead, engine governor, and various engine related accessories.  The new kit comes completely assembled, skidded and commissioned, not as raw parts for you to puzzle together.

No, we still cannot sell the raw gasifier without the automation.  The fuel feed, pressure sensing grate control, ash out auger, tar cracking temp control, gas/air mixing, and safety shut downs are all dependent on the smarts of the automation.  Attempts by us and others to fudge this with simple timers and other manual stand ins don&#;t really solve the problems of gasifier variability and stand alone operation.  However, with our full automation system still intact, these systems remain complete, integrated, and enabling hands off operation.

The remaining integration with an engine/generator is tractable.  It is not trivial, but it is doable by your typical enthusiast of rotating machinery.  You will need to set up the genset governor, route the engine exhaust back through the pyrocoil for the externally driven pyrolysis of the GEK TOTTI design, and run various wires and instruments from the engine back to the automation PCU.  The PCU can/will start and control the engine like on the Power Pallet, but you&#;ll need do wiring specific to your engine.

We expect this new form of the GEK Gasifier / Power Pallet will be of interest to DIY builders, university researchers, and OEM manufacturers.  In particular, OEM manufacturers have asked us for years to source everything except the engine genset, as they wanted to optimize around a local engine and genhead offering.  The total design was changing too rapidly to do this previously.  Now it is stable and mature enough to support these types of OEM use scenarios

The system ships complete and ready to run after minor reinstall of hopper and flare.  Every system includes the GEK v reactor, hopper, auger feed, cyclone, filter system, premixed flare, gas/air mixing system with O2 sensor, ash out auger, and PCU automation system. For more information, please refer to the GEK Gasifier Kit Datasheet.

To place an order or to learn more, contact our Sales Team. We expect to ship days from time of order.


By the way, here&#;s what the GEK v1 looked like in

gek1allpartskitGektottiCrew

And here&#;s what the GEKTOTTI evolved to at the end of production in , with its cool creators:

We ultimately sold over of these kits before they were eclipsed by our work on the Power Pallet. We&#;ve come a long way, baby!

Sours: https://www.allpowerlabs.com/products/gasifier-kits
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gasifier kitsGasifier Kits

Is building a gasifier too difficult? Well you could just buy from a range of gasifier kits. The links here explore various options. Please note we don&#;t vouch for the availability, reliability or quality of any manufacturer or supplier of gasifier kits.

If you have purchased and own any of the gasifier kits below, please contact us with a review to assist others in their research. You may also wish to look at pellet mills or Large Scale Gasification systems.

Argentina

Gasifier ArgentiniaGasogena Gada This company in Argentina manufactures small gasifiers, the range is from 1 pound to 10 pounds. According to one of our member&#;s and even though the website is in Spanish, the companies answer contact e-mails in English. No idea about pricing.

Austria

L_K_angepasst_13REP Renewable Energy Products GmbH is part of the Christof Group, a worldwide company experienced in complex plant construction, industrial services, engineering, electrical instrumentation and control technology, energy, environmental technology and oilfield service. REP has developed the wood gas power station HV which generates 22kW of elctric and 45kW of thermal energy. The unit use wood chips as feedstock and the plant is fully automated. A 4-cylinder gas engine functions as a combustion engine (CE) that is optimised for the requirements of wood and gas operation. The CE drives an asynchronous generator; the electricity produced by this is fed into the public electricity network.

Australia

GasificationAustraliaGasification Australia Pty Ltd has commenced production of the 15 kWe Tasman Gasifier. Tasman gasifier modules (rated to supply gas for existing power generators up to 15 kWe) start at AUD $26, and can be trailer or skid mounted. Complete generator systems incorporating the gasifier with gas-engine and 15 kWe alternator are available from AUD $35,

Canada

Borealis Wood Power Corp is located in Burlington, Ontario, Canada. The wood-power plant was commercially launched to the market in Plant sizes vary from 30kW to kW. The engine used to combust the gas is a GM L Vortec V8 engine. The engine powers a 45kW generator to produce electricity. These appear to be custom built systems so no pricing provided.

Finland

VolterVolterGasifier have operational gasifiers in a number of locations in Europe with 30 and 40kW electrical running off wood chips from birch, spruce, pine and aspen. There is a high level of automation that enables unattended operation and remote control. Waste heat from the process can be used in hydronic underfloor heating, preheating of air-conditioning or domestic water, for example. The electricity and heat for the ten houses in Kempele Ecovillage (Finland) are produced by a biomass CHP-plant in the village using Volter&#;s wood gasification technology. Volter estimates (in Europe) that it takes approximately 20 cubic meters of wood to cover the annual electricity and heating needs and to charge an electric car for a family of six.

Germany

gasifier electricitySpanner Re² GmbH is part of Spanner group and has 56 employees at the company’s headquarters in Neufahrn/Landshut, Germany. Spanner Re² wood cogeneration plants produce decentralised electricity and heat from wood chips by using a wood gasifier. Depending on the model, the plant generates electric power between 30 and 45 kWel and a total heat power of 80 to kWth. Wood chip consumption is between 30 and 45 kg/h, equalling a consumption of approx. 1 kg/h wood chips per kWel electric output. The system has been installed across Europe providing heat and power for farms, wood processing, supermarkets and community cooperatives.

India

IndiaHuskPowerGasifierHusk Power Systems designs, installs and operates gasifier plants in the range of kW. Since HPS has installed 80 plants in Bihar. HPS designs multi-fuel gasifiers which can use multiple types of feedstock such as rice husk, wheat husk, mustard stems, corn cobs and wood chips. An innovative and cheap pre-paid meter (US$8 per unit) enables electricity to be sold like mobile phone talk-times where consumers get their meter charged with the amount of money they have and the meter automatically disconnects supply after the credit is exhausted.

MRC Green gasifier_aMRC Green located in India with units ranging from size that will run 2kVa &#; kVa generators. Features include: Fuel level Indicator; Temperature Indicator; Generator speed and voltage controller; Ash grate Auger Motor Control; mm LCD display; Pic Microcontroller for Gasifier and Generator; Pressure Indicator; Auger Feeding System; Sound proof (optional); No water for cleaning and cooling the gas ; Tar free; Fuel dryer by CHP; Air pre heating technology; Remote monitoring options; Flame temperature up to C; and Mobile. Price as per the website is US$5, for a 5kVA unit FOB to United States.

India_biomass-gasifier-4National innovation Foundation &#; India, Department of Science and Technology, Government of India. The conventional design has been modified to filter gas and cool unit to get clean gas and ensure smooth operation of engine at low operational cost. It is a compact down draft type bio- mass gasifier used to run a Diesel Engine. Capacity is 5kw to 50 Kw. Claims that many types of feedstock can be used: wood waste, stalks of cotton, pluses, coconut shells, coconut palm stalks, maize cobs, rice husk, branches & twinges, briquettes of various agricultural residues, Certain Industrial wastes of paper and mill waste.

Singapore

OLYMPUS DIGITAL CAMERATrillion Gasifiers are based in Singapore. The gasifier kits are widely used in Myanmar with more than units sold in the first 18 months of launching of the product. The Trillion Gasifier is designed to generate producer gas that can be piped directly to any conventional diesel engine for bi-fuel operation. It utilises biomass such as rice husk, sugarcane pulp, wood chips, wood shavings, coarse sawdust, palm oil kernel shell or fibre etc. A specially designed filtration system can clean up the gas giving a gas quality that is fully in compliance with the FAO specifications. An Operations Manual is available in our Product Manual section.

United States

nsrNSR Gas Station gasifier units are built by Northern Self Reliance (NSR) located in Amherst, Maine. This package is comprised of the &#;Victoria&#; a six inch gasifier manufactured by NSR with cooling, cleaning and carburetion components to run a small hp engine or generator. The generator and trolley cart as pictured are not included in the kit. The Gas Station is currently (20 July ) advertised for $US1, plus shipping costs. Of interest to gasifier builders will be the NSR manufactured Carburettor Adapters,  Cyclone Dust Filters, Starting Suction Flares, and Final Filter Assemblies. View the NSR link above for more information.

GEKThe Power Pallet is manufactured by All Power Labs based in Berkley, California, United States. Undoubtedly, All Power Systems have contributed to the current and available knowledge-base for small scale gasifier systems. The project started in with the open source Gasifier Experimenter&#;s Kit (the GEK) and has progressed a long way since then. They offer a 10kW Power Pallet System for $US18, and 20kW system for between $US26, &#; $34, plus shipping costs. According to Tom, a spokesperson for All Power Labs, there are now more than of these units across the world.

gasifier kitsSuperior Gasification are based in Missouri, USA. The Elite Series gas producer are built from stainless steel, fully automated, with a unique ‘sure fire’ starting and &#;pure gas filtration&#;. Preferred feedstock’s include wood chunks 1 to 4 inches, wood rounds, rice husks, coconut shells, corn stocks/cobs, manure, and nut shells; up to 25% plastic wastes per load! A 20% moisture content maximum is recommended.

Big Dragon GasifierTactical Wood Gas Inc., is run by Mike Leister from Washington, United States. The business provides alternative energy solutions for rural, off grid and emergency power needs. The &#;Little Dragon&#; is the smaller gasifier and is able to power a small generator. The units are rudimentary in design and review of this design (the Big Dragon unit) is on YouTube.

gasifier kitssmall scale

Sours: https://www.build-a-gasifier.com/gasifier-kits/

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Kit generator wood gas

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Gasification: Turning Wood into Fuel for a Combustion Engine.

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