Air Atomizing Nozzles
If your application requires a finely atomized spray, mist, or fog, you’ll find exactly what you need in our extensive product line. We offer the industry’s largest selection of air atomizing nozzles, misting nozzles, and fogging nozzles and the atomization and evaporation expertise to help you choose the best option for your application be it coating, cooling, dust suppression, gas cooling, lubricating, or others.
Benefits:
- Standard air atomizing nozzle options include a cylinder for automatic operation, clean-out and/or shut-off needles, siphon- or gravity-fed configurations, internal or external mix, five spray patterns, and hundreds of capacities
- Variable air atomizing nozzles provide independent control of liquid, atomizing air and fan air pressure for fine-tuning of flow rate, drop size, spray distribution, and coverage. Options include clean-out and/or shut-off needles, hundreds of capacities and anti-bearding air caps that resist build-up around the nozzle orifice
- AirJet® Fogger nozzles produce a high-quality dry fog and are available in many configurations including DripSafe™ versions for positive shut-off
- Humidification equipment options include siphon and pressure-fed nozzles, self-contained units, and compact designs for use in areas where space is limited
1/8 NPT No Drip Internal Mix Air Atomizing Spray Nozzles
EXAIR’s new 1/8 NPT no drip internal mix air atomizing spray nozzles mix liquid and air inside the nozzle and produce a fine atomization of liquids. The new, patented no drip internal mix air atomizing spray nozzles work in the same way the company's standard atomizing nozzles do, but have the added benefit of positively stopping liquid flow when compressed air is shut off.
When spraying any type of liquid, post-spray liquid flow can cause big problems. Drips occurring after spraying waste precious resources such as expensive coatings, chemicals or water, and are now eliminated with EXAIR’s patented design. Unwanted drips can ruin product function on sealing or mating surfaces and can ruin the appearance of painted or coated finishes. EXAIR’s no drip internal mix air atomizing spray nozzles are ideal where no post-spray drip is permissible. When the compressed air supply is shut off, the no drip nozzle positively seals off the flow of liquid eliminating the possibility of drips.
EXAIR's 1/8 NPT no drip internal mix air atomizing spray nozzles are available in three different liquid patterns: narrow angle round, wide angle round and flat fan patterns. No drip internal mix air atomizing spray nozzles are available with 1/8, 1/4 and 1/2 NPT inlets with a variety of liquid flow values to suit your application. They are for pressure fed applications where precise liquid flow is needed. Internal mix nozzles can be used on liquids with a viscosity up to 300 centipoise.
Applications include painting, coating, rinsing, cooling, quenching, wetting (moistening), dust control and humidification. The compact atomizing nozzles are fully adjustable to match your application’s liquid requirements and have interchangeable liquid and air caps. They are CE compliant and conflict mineral free.
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Air Nozzles: Atomizing Spray Nozzle
Air atomizing spray nozzles are available in various designs to comply with specific spray and flow requirements:
- self-aspiration (siphon principle)
- supply of liquid from a vessel located at a higher level (gravity principle)
- supply of liquid under pressure (pressure principle)
- mixing of fluids inside or outside the nozzle
- full cone or flat fan spray pattern
→ Functional video full cone
Criteria for Selecting Pneumatic Atomizing Nozzles
1. Spray Pattern
Pneumatic flat fan atomizing nozzles are appropriate for humidifying and cooling of product, for web dampening, or for whenever a broad linear coverage is required (such as applying paint or food toppings). Pneumatic full cone atomizing nozzles are appropriate when circular impact or coverage is required (such as for fluid injection into a duct or pipe).
2. Liquid Supply Source
Whenever liquid can be supplied under pressure, it is most appropriate to use nozzles which function by the liquid pressure principle. Use of pneumatic atomizing nozzles operating by the siphon or gravity principle is more appropriate when liquid is to be sprayed in very low quantities (such as spraying disinfectants) and little pressure is required.
3. Internal vs. External Mix
In pneumatic nozzles, the supply of air or gas mixes with the liquid flow, breaking up the fluid into the smallest droplet particles, either inside (internal mix) or outside (external mix) the nozzle chamber. An internal mix nozzle is appropriate when water, low viscosity liquids, or liquids without solid matter are to be atomized. An external mix nozzle is more appropriate for atomizing viscous liquids which might otherwise tend to clog the nozzle. Low liquid pressures should be used with this type of nozzle due to its design.
4. Style of Nozzle
Series 136 nozzles (AirMists) are most appropriate when there is a need to finely atomize low viscous fluids, such as water. These are also able to have any of the various attachments on page 53 applied to them. This includes the pneumatic valve, which can separately and remotely control on-off operations, especially when intermittent spraying is required. Series 176 nozzles (ViscoMists) are external mix nozzles only and are most appropriate for spraying more viscous fluids (such as syrups and heavy oils) than AirMists are designed for. Series 166 AirMists include a solenoid for electronic activation of the nozzle through operation of a needle valve. This could be more appropriate if metered air is limited.
Types of Pneumatic Atomizing Nozzles
Air Atomizing Nozzles
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Precise Atomized Spraying Solutions
The right air atomizing, misting, or fogging nozzle is critical for applications ranging from coating and cooling to dust suppression, gas cooling, lubricating and more. Depend on our expertise to help you select the best option.
- Standard air atomizing nozzle options include clean-out and / or shut-off needles, siphon- or gravity-fed configurations, internal or external mix, five spray patterns and hundreds of capacities.
- Variable air atomizing nozzles provide independent control of liquid, atomizing air and fan air pressure for fine tuning of flow rate, drop size, spray distribution and coverage. Options include clean-out and / or shut-off needles, hundreds of capacities and anti-bearding air caps that resist build-up around the nozzle orifice.
- Automatic air atomizing nozzles provide precise intermittent spraying.
- Humidification equipment options include siphon and pressure-fed nozzles, self-contained units and compact designs for use in areas where space is limited.
Contact us to discuss air atomizing nozzles for your application. Talk to an Expert
Atomizing nozzles air spray
Synergy Automatics
Air Atomising Spray Nozzles
Advantage:Uniform sprayOptimum output
Application:Web dampening, humidification of goods, atomization of viscous fluids.
Five types of Air Atomizing nozzles available with us
- External Mixture Flat Fan
- Internal Mixture Siphon Flat Fan
- Internal Mixture wide angle
- Internal Mixture Jet round
- External Mixture Narrow round
- Paint Spray Atomizing Nozzle
| Pressure | 3-6 bar |
| Design | Air Atomising |
| Model Number/Name | External Mixer |
| Brand | Synergy Spray |
| Color | Fine Spray |
| Material | Stainless steel |
| Size | 1/4 inch |
Atomization refers to separating something into fine particles. It is the process of breaking up bulk liquids into droplets.
Our Atomizing nozzles can produce fine misting particles which is used in wide range of applications.
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| Usage/Application | Coating,Dust Supression |
| Material | Stainless Steel |
| Brand | Synergy Spray Systems |
| Design | Twin Fluid Nozzles |
| Model | Air Water Mixture |
| Pressure | 3-6 bar |
| Orifice Diameter | 1-2 mm, 0-0.5 mm, 2-3 mm, 0.5-1 mm |
| Thread Size | 3/4" BSPT, 1/4" BSPT, 1/8" BSPT |
| Color | Atomizing Nozzle |
| Spray Angle | Wide angles |
We have wide range of Air Atomizing nozzle and we can manufacture as per customer requirements with External mixture, Flat jet, Jet spray and wide angle spray
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| Usage/Application | Fine Spray and coating application |
| Material | Stainless Steel |
| Brand | Synergy Spray Systems |
| Design | Ultra Sonic Fine Spray Air Atomizing |
| Model | Ultra Sonic Fine Spray Air Atomizing |
| Pressure | 3-6 bar, 1-3 bar |
| Orifice Diameter | 0-0.5 mm |
| Thread Size | 1/8" BSPT, 1/4" BSPT |
| Color | Air Atomising |
| Spray Angle | 80,110 |
| Customisation | Not Customised |
| Technique | dry fog spray |
| Material Grade | SS316 |
We have wide range of Air Atomizing nozzle and we can manufacture as per customer requirements.
We manufacture wide range of misting Nozzles for Agricultural and Industrial purposes.
Misting nozzles can be used mainly for following purpose.
> Outdoor Cooling.
> Dust Suppression.
> Poultry.
> Horticulture.
> Greenhouse.
> Humidification.
> Food Processing.
> Vegetable cleaning and processing.
> Factory climate control.
> Theme parks.
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| Usage/Application | Fine Coating |
| Material | Stainless Steel |
| Brand | Synergy Spray |
| Design | Fine Spray |
| Model | Fine Spray |
| Pressure | 3-6 bar, 6-7 bar, 1-3 bar |
| Orifice Diameter | 1-2 mm, 0.5-1 mm, 0-0.5 mm |
| Thread Size | 1/2" BSPT, 1/4" BSPT, 1/8" BSPT, 3/4" BSPT |
| Surface Finish | Fine |
| Spray Angle | 30 to 120 |
| Customisation | Customised |
| Connection | 1/4 |
| Product Customization | Yes |
| I Deal In | New Only |
| OEM Service | Yes |
Synergy Spray has the capabiity make fine spray nozzles for almost all applications.
Fine Spray nozzles are
- Typically used for misting
- Produce very small drops and delivers a very fine spray using liquid pressure only – no compressed air required
- Uniform distribution of wide rate of flow rates and pressures
Additional Information:
- Production Capacity: 2000
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| Design | Fine Spray Air Water |
| Model | Synergy Spray |
| Pressure | 1-3 bar, 7-10 bar, 6-7 bar, 3-6 bar |
| Brand | Synergy Spray |
| Orifice Diameter | 0-0.5 mm, 0.5-1 mm |
| Material | Stainless Steel,SS316 |
| Thread Size | 1/4" BSPT |
| Capacity | 1/4 inch connection |
| Chrome | Yes |
We have wide range of Air Atomizing nozzle and we can manufacture as per customer requirements with External mixture, Flat jet, Jet spray and wide angle spray
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| Usage/Application | Fine Spray, Coating |
| Material | Stainless Steel |
| Brand | Synergy Spray Systems |
| Design | Atomizing |
| Model | Atomising |
| Pressure | 3-6 bar |
| Orifice Diameter | 0.5-1 mm, 0-0.5 mm |
| Thread Size | 1/8" BSPT, 1/4" BSPT |
| Cities | Chennai, Mumbai, Delhi, Cochin, Jalandhar |
| States | Punjab, Maharashtra, Gujarat, New Delhi |
We have wide range of Air Atomizing nozzle and we can manufacture as per customer requirements with External mixture, Flat jet, Jet spray and wide angle spray
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| Brand | Synergy Spray System |
| Material | pneumatic atomizing |
| Color | pneumatic atomizing |
| Spray Angle | 30 to 120 |
| Air Consumption | Yes |
| Air Source | Compressor |
| Usage/Application | Spray |
| I deal in | New Only |
twin fluid nozzles are also called as
pneumatic atomizing nozzles mixes liquid and water to produce fine mist at high pressure.
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| Usage/Application | Coating,Dust Supression |
| Material | Stainless Steel |
| Brand | Synergy Spray Systems |
| Design | Air Atomising |
| Model | Fine Spray |
| Pressure | 3-6 bar |
| Orifice Diameter | 1-2 mm, 3-4 mm, 2-3 mm, 0.5-1 mm, 0-0.5 mm |
| Thread Size | 1/2" BSPT, 1/8" BSPT, 1/4" BSPT, 3/4" BSPT, 1" BSPT |
| Color | Fine Spray |
| Spray Angle | 30 to 120 |
We have wide range of Air Atomizing nozzle and we can manufacture as per customer requirements with External mixture, Flat jet, Jet spray and wide angle spray.
Advantage:Uniform sprayOptimum output
Application:Web dampening, humidification of goods, atomization of viscous fluids.
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| Usage/Application | Web dampening,humidification of goods,atomization of viscous fluids |
| Design | Air Atomizing |
| Model Number/Name | Air Atomizing |
| Brand | Synergy Spraying Systems |
| Color | Stainless Steel |
| Orifice Diameter | 0-0.5 mm |
| Material | Stainless Steel |
| Thread Size | 1/4" BSPT |
| Size | Wide Angle |
| Spray Angle | Wide Spray angle |
| Chrome | Yes |
| Customisation | Customised |
We have wide range of Air Atomizing nozzle and we can manufacture as per customer requirements with External mixture, Flat jet, Jet spray and wide angle spray.
Advantage:Uniform sprayOptimum output
Application:Web dampening, humidification of goods, atomization of viscous fluids.
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Coating Nozzle
Rs 7,000/ PieceGet Latest Price
Minimum Order Quantity: 1 Piece
| Material | Stainless Steel,Mild Steel,SS,Brass,Hastalloy |
| Design | Coating Fine Metal |
| Model | Coating nozzle |
| Pressure | 1-3 bar |
| Brand | Synergy Spray System |
| Orifice Diameter | 0.5-1 mm, 0-0.5 mm |
| Size | BSPT |
| Thread Size | 1/4" BSPT, 3/4" BSPT, 1/8" BSPT |
| Color | Fine Spray |
| Spray Angle | 30 to 90 |
| Customisation | Customised |
| Surface Treatment | yes |
| Usage/Application | Dust Suppression, Cleaning |
Coating nozzles are wide range of Air Atomizing nozzle and we can manufacture as per customer requirements with External mixture, Flat jet, Jet spray and wide angle spray
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| Design features |
| D Atomizing Nozzle has special interior structure, which can evenly mix liquid & gas and generate tiny spraying drop or large spraying drop. In common situation, we can get super tiny (about 30mm) liquid spraying drop by air pressure increasing or hydraulic pressure decreasing. Adjustable Atomized can adjust liquid capacity. It can meet the requirement of spraying without changing air pressure and hydraulic pressure. Therefore, it has good adaptability. Each spray device is composed of air cap and liquid cap, which can offer two spray modes, flat fan and round, with wide liquid capacity coverage. Various available sizes of inlet joint for spray nozzle. It is flexible with changeable parts. Atomizing Nozzle has good moisture effect. It is the ideal choice for the location where requires moisture control. |
| Application |
| - Spraying coating - Moisturization - Humidifying - Cooling - Cleaning |
| Structure |
 |
Performance data For flat spray, A/B/C size is the distance to nozzle, while "D" is the maximum. distance to nozzle as the right chart. |
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| **Download specification PDF file** |
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